Tesla Model S: Setup
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer to Tech Note TN-15-92-003, "High
Voltage Awareness Care Points" for additional safety information.
These instructions are for the 3rd generation battery charger/discharger
tool. The 3rd generation tool has the following features:
- The serial number includes "G3"
- The charger/discharger tool has a circular load bank connector
- The load bank does not have displays below the fans
Setup
- Connect the high voltage components to the charger/discharger
tool, using the included harnesses.
Note: The harness to the discharger box only needs
to be connected if the battery is going to be discharged.
Likewise, the harness to the HV power supply is only needed
if the battery is going to be charged. However, if one of
these harnesses is not connected, the associated HVIL dummy
plug must be used to close the HVIL.
Note: Hot air is exhausted from the rear of the
discharger box when the battery is discharging. Position the
cables away from the vents on the rear of the discharger to
prevent them from being overheated.
- Connect the components to the wall outlet, using the included
power cables.
- Connect the signal and communication components, using the
included cables. Some cables might already be connected.
Note: The DB9-RJ45 Ethernet cable should be
connected to the "IN" port on the power supply.
- Connect the low voltage (LV) connector to the battery, using the
included harness.
- Set the front panel control switches to the indicated positions.
READ NEXT:
Starting the System
Press the emergency stop button to disable HV systems.
Pull out the display/keyboard/trackpad tray.
Press the red power button to turn on the on-board PC.
Follo
Select Manual Mode from the Charge/Discharge Mode menu.
Type the desired SOC in the Target SOC% field, or drag the
Target SO
Charging does not start. The green "Ready" light in the software
application is dimmed.
Check that the HV power supply is plugged in and turned
on.
Check the connections at th
SEE MORE:
Removal
Partially raise the liftgate to access the back
of the applique.
Pull up on the back of the applique to release
the clips and remove the applique.
Add a mark to the underside of the applique to
indicate that is has been removed.
Cautio
Removal
Open liftgate and secure at working height.
Remove liftgate trim (refer to procedure)
Remove screws x3 securing cinch motor to liftgate.
Release harness clip, rotate the cinch clockwise to access
harness connector.
Disconnect harness connector.