Tesla Model S: Troubleshooting
Charging does not start. The green "Ready" light in the software
application is dimmed.
- Check that the HV power supply is plugged in and turned
on.
- Check the connections at the rear of the
charger/interface control box.
Discharging does not start.
- Review the status box in the software application for
information that could be helpful for troubleshooting.
- Check that the discharger box is plugged in and its
power switch is on.
- Check that the load bank control cable is connected to
the rear of the charger/interface control box.
The software application displays "Pack Communication Error!"
- The emergency stop is engaged.
- Check the LV connector to the battery pack.
The software application displays the "Safety Fault" light.
- If the emergency stop is engaged then disengaged, the HV
battery is reset. The software application reports a safety
fault until the HV battery has completed all internal safety
checks. Wait until the "Safety Fault" light is dimmed before
continuing.
The software application status box displays HV connection
errors.
- Check for faulty HV connections.
- Check for an open HVIL connection. If the harness to the
power supply or load box is not connected, the appropriate
dummy plug must be used to close the HVIL.
The software application displays the "BMS Fault" light.
- Make sure the system is idle (select the Stop button in the
software application if the pack is charging or discharging).
- Engage the emergency stop switch, then disengage it.
- Close the "Pack Communication Error!" warning in the software
application.
- Wait until the "Safety Fault" light is dimmed, then try to
charge or discharge the battery.
- If the BMS Fault light is displayed again, contact Service
Engineering for assistance.
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Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
Starting the System
Press the emergency stop button to disable HV systems.
Pull out the display/keyboard/trackpad tray.
Press the red power button to turn on the on-board PC.
Follo
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Caution: Before beginning this procedure, prepare a protected
surface to set instrument cluster on when it is removed, such as
placing a fender cover, towel, or other soft material onto a
workbench.
Caution: The screen on the instrument cluster is very easy to
scratch. When ha
Removal
Remove underhood storage unit for access (refer to procedure)
Position hoses aside for access.
Remove screw securing compressor ambient air temperature sensor
(torque 2.5 Nm).
Disconnect sensor harness lead.
Rotate harness connector and release from bracket.