Tesla Model S: North America and Japan only: Inspect the shield collar clamp
- Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
|
Install HVIL bolt 2
threads |
- With the HVIL bolt loosely installed, move the bolt from side to
side. Note whether there is any free play that might indicate
stripped threads in the shield collar clamp.
- If there is minimal free play, the shield collar clamp does
not need to be replaced. Skip to the Installation section of
this procedure.
- If there is significant free play, the shield collar clamp
needs to be replaced. Continue to the next step.
- Inside the HVJB, mark the 2 wires that lead to the charge port
as B+ and B-.
Caution: Do not reverse the polarity of the cables
during reinstallation.
- Inside the HVJB, unbolt the 2 cables that lead to the charge
port (torque 9 Nm).
Note: It is not necessary to replace the
fastener(s) after it is removed. The threaded area has a
reusable dry sealant, which looks similar to adhesive patch
material.
- Cut the cable ties that secure shield collar clamp
- Replace the shield collar clamp.
- Inside the HVJB, secure the HV cables that lead to the charge
port.
- Replace the cable ties that secure the HV cables.
READ NEXT:
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
Note: This procedure only applies to vehicles with the
1st generation High Voltage Junction Box.
Special tools required for this procedure:
Supplier
Removal
Remove the HV battery assembly(refer to procedure).
Lower the vehicle, but keep it in position to raise it in a
later step.
Remove the 2nd row seat cushion frame (refer to
SEE MORE:
Removal
Open the hood.
Release the lugs (x3) that secure the LH underhood apron to the
inner fender.
Caution: Take care not to damage component(s).
Release and remove the LH underhood apron.
Removal
Remove the sliding roof glass (refer to procedure) .
Release the rear ends of the main seal from beneath the stop
bumper seal.
Carefully release the sealant bond from the body.
Remove the seal.