Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2024) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Rear Park Brake Caliper Release
Caution: This method
requires replacing the caliper. To release a stuck caliper without
damaging it, refer to either:
Park Brake Caliper - Release - Harness Tool - Through Calipers
Park Brake Caliper - Release - Harness Tool - Through ECU
Release
Panel - Diffuser Tray - Rear (Remove and Replace)
Removal
Remove rear fascia assembly (refer to procedure)
Remove bolts (x6) and plastic rivets (x2) securing rear diffuser
to rear fascia and applique (torque 3 Nm).
Carefully release clips (x14) securing rear diffus
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