Tesla Model S: HV Junction Box - Cover - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2024) Service Manual / High Voltage System / HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
- North America and Japan only: Inspect the shield collar clamp
- HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Installation
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HV Junction Box - Cover - 2nd Generation (Remove and Replace) - Removal
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
North America and Japan only: Inspect the shield collar clamp
Insert the HVIL bolt into the shield collar clamp by 2 threads.
1
Install HVIL bolt 2
threads
HV Junction Box - Cover - 2nd Generation (Remove and Replace) -
Installation
Installation
Position the HVJB cover.
Install the HVIL bolt loosely. Do not tighten it fully at this
time.
North America, Japan
Note: In North American a
SEE MORE:
Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)
Removal
Open vehicle door, ensuring good access.
Carefully release clip (x1) securing top of flap seal to door.
Caution: Take care not to damage component(s).
Note: Components have been removed in this graphic
to aid clarity.
Caution:
Polishing, Touch Up, and Body
Repair
To preserve the cosmetic appearance of the body, you
can occasionally treat the paint surfaces with an
approved polish containing:
Very mild abrasive to remove surface contamination
without removing or damaging the paint.
Filling compounds that fill scratches and reduce their
visibility.
W
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