Tesla Model S: Brake Pads - Front - Set (Remove and Replace)

Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle.

Special tool required for this procedure:

1. Remove the rear underhood apron (refer to procedure).
2. Remove the brake fluid reservoir cap.

   Caution: Clean the surrounding area prior to removing the component.

   Note: Place suitable absorbent material around the affected area to absorb any possible fluid spillage.

   

3. Remove the front wheels (refer to procedure).
4. Remove the pad retaining pins and collect the anti-rattle spring.

   Note: Always check that the anti-rattle clip has not been damaged. This part is easily damaged and is important to help eliminate squeaks.

   

5. Use a suitable tool to gently push the pistons back into caliper.
6. Remove the brake pads from the caliper.

   

7. Check that the caliper pad slides are dirt free and the seals are in good condition.

Installation procedure is the reverse of removal, except for the following:

Note: Clean the affected areas before installation.

• Thoroughly clean the caliper pad slides and abutments with a hand brush (1057223-00-A) and soapy water.

  Caution: If there is rust or pitting on the caliper that cannot be removed with a hand brush, replace the caliper (refer to procedure).

  

• Apply an even layer of Silaramic lubricant (1063021-00-A) to the caliper pad slides. Remove any excess lubricant.
• Apply an even layer of copper paste between the shim and the backing plate. Remove any paste that squeezes out after installing the shim.

  

  Caution: Ensure that the brake pads move freely. Caution: Do not apply copper paste to the caliper, seals, or any component other than the shim and backing plate.

• Pump the brake pedal at least 5 times to seat the pads against the brake rotors. Warning: Always check that the brake pads are seated correctly before driving the vehicle.
• Top off the brake fluid level as required. Caution: If brake fluid is spilled on a painted surface, wash off immediately with clean water.
• Perform the burnishing procedure (refer to procedure).

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