Tesla Model S Owners & Service Manuals

Tesla Model S: Subframe Assembly - Rear (Remove and Replace)

Tesla Model S (2012-2024) Service Manual / Chassis / Subframe Assembly - Rear (Remove and Replace)

Removal

  1. Remove the rear drive unit:
    • Small drive unit: Refer to procedure.
    • Large drive unit: Refer to procedure.
  2. Remove the rear sway bar (refer to procedure).
  3. If the vehicle is equipped with air suspension, remove the bolt that secures the LH ride height sensor bracket to the subframe (torque 7 Nm). Remove the sensor and bracket.

    Subframe Assembly - Rear (Remove and Replace)

  4. Repeat the previous step to remove the RH ride height sensor and bracket.
  5. Release the harness clips (x11) from the subframe assembly.
  6. Remove the rear subframe harness.

    Subframe Assembly - Rear (Remove and Replace)

Installation

Installation procedure is the reverse of removal.

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     Subframe Assembly - Front (Remove and Install)

    Special tools required for this procedure: Supplier Part Number Description

     Subframe Assembly - Front (Remove and Replace)

    Removal Remove front subframe assembly for access (refer to procedure) Remove and discard the bolts (x2) securing steering rack assembly to subframe (torque 175 Nm).

     Skidplate - Front (Remove and Replace)

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     Back Plate - Door - Exterior Handle - Rear - LH (Remove and Replace)

    Removal Remove door handle for access (refer to procedure) Position handle assembly on a soft working surface. Remove door handle rear seal. Remove screws (x4) securing handle grip backplate (torque 2 Nm). Remov

     Reporting Safety Defects

    Contacting Tesla For detailed information about your Model S, go to http://www.tesla.com and log on to your Tesla account or sign up to get an account. If you have any questions or concerns about your Model S, in the United States, Canada or Puerto Rico, call 1-877-79TESLA (1-877‑798-3752) an

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