Tesla Model S: Reinstall Components
Installation of components is reverse of removal, except for the
following:
When reconnecting the HV cables to the charge port:
- Remove any adhesive patch residue from the mating surfaces of
the high voltage cable lugs.
- Remove any adhesive patch residue from the surfaces of the
terminals.
- Push the pawl actuator tab to the left to release the pawl, then
insert the charge port alignment tool into the charge port.
Note: The charge port alignment tool should only
be used on vehicles manufactured for North America and
Japan. Vehicles manufactured for all other countries include
the European charge port and do not require use of the
charge port alignment tool during this procedure.
- Install the bolts (x2) that secure the HV cables to the charge
port (torque 9 Nm).
Caution: Do not use any washers other than the captive
washers that are part of the new bolts.
- Place a paint mark on each bolt to indicate that it has been
properly tightened. Use one continuous motion to mark the bolt head,
washer, and the surface of the lug.
- Push the pawl actuator tab to the left to release the pawl, then
remove the charge port alignment tool from the charge port if used.
- Reinstall the pawl actuator cover.
READ NEXT:
Note: This procedure describes how to manually release a
cable from the 3 phase charge port. If the vehicle is equipped with
a single phase charge port, refer to procedure 44013005 (refer to
Removal
Remove the LH tail light assembly (refer to procedure).
Remove the screws (x3) that secure the charge port door to the
tail light assembly.
Note: The charge port door and motor are removed as an
assembly.
Removal
Remove the LH tail light assembly (refer to procedure).
Remove the screws (x3) that secure the charg
SEE MORE:
Note: This procedure is for vehicles built before December
23, 2014. On newer vehicles, the satellite radio antenna is located
under the panoramic roof fixed glass (refer to procedure).
Removal
Remove the liftgate glass (refer to procedure).
Disconnect the XM antenna co
Note: This procedure describes how to remove and
install the 2nd generation front fascia applique. If the vehicle is
equipped with a 1st generation front fascia applique, refer to
procedure 10011402 (refer to procedure).
Removal
Use a trim tool to release the front fasc