Tesla Model S: Door - Charge Port - Single Phase - Motorized (Remove and Replace)
Note: The charge port door and motor are removed as an
assembly.
Removal
- Remove the LH tail light assembly (refer to procedure).
- Remove the screws (x3) that secure the charge port door to the
tail light assembly (torque 2.5 Nm).
- Remove the charge port door.
Installation
Installation procedure is the reverse of removal, except for the
following:
- Ensure that the studs on the tail light align with the slots on
the charge port door before installing the screws.
- Test the charge port door for proper fit and operation after the
tail light is installed. Adjust the charge port door and tail light
as necessary.
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Note: This procedure describes how to remove and install
the 1st generation slave charger. If the vehicle is equipped with a
2nd generation slave charger, refer to procedure 44102102 (refer to
Note: This procedure describes how to remove and
install the 2nd generation slave charger. If the vehicle is equipped
with a 1st generation slave charger, refer to procedure 44100102 (refer
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Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer
Removal
Remove the active center louver assembly (refer to procedure).
Place the active center louver assembly on a soft, clean surface
with the front of the duct assembly facing down.
Release the bolt that secures the horn bracket to the active
center louver assembly as