Tesla Model S: Charge Port - 3 Phase - Manual Release of Cable
Note: This procedure describes how to manually release a
cable from the 3 phase charge port. If the vehicle is equipped with
a single phase charge port, refer to procedure 44013005 (refer to
procedure).
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer to Tech Note TN-15-92-003, "High
Voltage Awareness Care Points" for additional safety information.
Release Cable
- Perform the vehicle electrical isolation procedure (refer to
procedure).
- Remove the LH trunk trim (refer to procedure).
- Press the release lever towards the front of the vehicle and
hold it in place while an assistant removes the charge cable
from the charge port. Once the charge cable is removed, release
the lever.
Reinstall ComponentsReinstall all components that were removed for access.
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Removal
Remove the LH tail light assembly (refer to procedure).
Remove the screws (x3) that secure the charge port door to the
tail light assembly.
Note: The charge port door and motor are removed as an
assembly.
Removal
Remove the LH tail light assembly (refer to procedure).
Remove the screws (x3) that secure the charg
Note: This procedure describes how to remove and install
the 1st generation slave charger. If the vehicle is equipped with a
2nd generation slave charger, refer to procedure 44102102 (refer to
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Removal
Release the clips (x10) that secure the wrapped panel trim.
Note: Components have been removed in this graphic
to aid clarity.
Remove the LH wrapped panel trim.
Installation
Use the adhesive scraper to remove the excess urethane from the
body.
Temporarily reconnect the CHMSL to the harness in the center of
the liftgate and have an assistant depress the brake pedal. Ensure
that the CHMSL lights up properly. If any of the LEDs have be