Tesla Model S Owners & Service Manuals

Tesla Model S: Position Switch Harness - Door Handle (Remove)

Note: This procedure is valid for all 2nd generation door handles.

Special tools required for this procedure:

Supplier Part Number Description
Bosch 223-28550-TSL Wiha (Torque Screwdriver .1 - .6Nm)
Removal
  1. Remove the exterior door handle.
    • Front door handle, (refer to procedure).
    • Rear door handle, (refer to procedure).
  2. Remove and discard the door handle cover.
  3. Cut the cable ties that secure the wires to the door handle.

    Position Switch Harness - Door Handle (Remove)

  4. Disconnect the electrical connectors (x2):

    Position Switch Harness - Door Handle (Remove)

  5. Remove and discard the screws (x4) that secure the motor (torque 0.3 Nm). Remove the motor from the handle.

    Note: Rear door handles only have 3 screws.

    Position Switch Harness - Door Handle (Remove)

  6. Remove the adjustment screw from the door handle.

    Position Switch Harness - Door Handle (Remove)

  7. Remove and discard the screws (x2) that secure the door handle module (torque 0.3 Nm).

    Position Switch Harness - Door Handle (Remove)

  8. Move the module out of the way, then release the screw that secures the rear microswitch (torque 0.3 Nm).

    Position Switch Harness - Door Handle (Remove)

  9. Release the screw that secures the front microswitch (0.3 Nm).

    Position Switch Harness - Door Handle (Remove)

  10. Remove the microswitch harness from the door handle.

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     Position Switch Harness - Door Handle (Replace)

    Installation Install the microswitch harness. Reinstall all components other than the door backing. Leave the harnesses loose. Note: If performing this procedure o

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    Removal Remove door trim pad (refer to procedure) Loosen but do not remove clamp nut securing door glass to regulator (torque 7.5 Nm). This allows glass to move fore and aft. Cauti

     Door Glass - LH - Front (Remove and Replace)

    Removal Remove door inner belt glass seal (refer to procedure) Loosen but do not remove clamp nut securing door glass to regulator (torque 7.5 Nm). Caution: Take care not

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     Panel - Door Trim - LH - Front (Remove)

    Removal Position the vehicle so that there is full access to the driver's door. Lower the window. Open the door for access. Remove the screws (x3) that secure the trim pad to the door. Note: Two of the screws are concealed by the door handle insert (torque 3 Nm) and

     Motor - Sunroof - LH (Remove and Replace)

    Removal If the vehicle is equipped with premium audio, remove the premium boost amplifier module (refer to procedure). Disconnect the sunroof motor harness connector. Remove the screws (x3) that secure sunroof motor to the dash frame (torque 5 Nm).

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