Tesla Model S: Position Switch Harness - Door Handle (Remove)
Note: This procedure is valid for all 2nd generation
door handles.
Special tools required for this procedure:
Supplier
|
Part Number
|
Description
|
Bosch |
223-28550-TSL |
Wiha (Torque Screwdriver .1 -
.6Nm) |
Removal
- Remove the exterior door handle.
- Front door handle, (refer to procedure).
- Rear door handle, (refer to procedure).
- Remove and discard the door handle cover.
- Cut the cable ties that secure the wires to the door handle.
- Disconnect the electrical connectors (x2):
- Remove and discard the screws (x4) that secure the motor (torque
0.3 Nm). Remove the motor from the handle.
Note: Rear door handles only have 3
screws.
- Remove the adjustment screw from the door handle.
- Remove and discard the screws (x2) that secure the door handle
module (torque 0.3 Nm).
- Move the module out of the way, then release the screw that
secures the rear microswitch (torque 0.3 Nm).
- Release the screw that secures the front microswitch (0.3 Nm).
- Remove the microswitch harness from the door handle.
READ NEXT:
Installation
Install the microswitch harness.
Reinstall all components other than the door backing. Leave the
harnesses loose.
Note: If performing this procedure o
Removal
Remove door trim pad (refer to procedure)
Loosen but do not remove clamp nut securing door glass to
regulator (torque 7.5 Nm). This allows glass to move fore and aft.
Cauti
Removal
Remove door inner belt glass seal (refer to procedure)
Loosen but do not remove clamp nut securing door glass to
regulator (torque 7.5 Nm).
Caution: Take care not
SEE MORE:
Caution: This method
requires replacing the caliper. To release a stuck caliper without
damaging it, refer to either:
Park Brake Caliper - Release - Harness Tool - Through Calipers
Park Brake Caliper - Release - Harness Tool - Through ECU
Release
Removal
Remove 'B' post upper trim (refer to procedure)
Release clip (x1) securing rear door seal to body.
Carefully release seal from rocker panel and work toward upper
section of seal.
Release remaining seal from brightwork.