Tesla Model S: Pipe - High Pressure - Charge Port (Remove and Replace)
Removal
- Recover refrigerant from the vehicle (refer to procedure)
- Remove underhood storage unit (refer to procedure)
- Remove nut securing pipe retaining plate to evaporator TXV
(torque 22 Nm).
- Remove bolt securing A/C pipe bracket to cross-brace (torque 6
Nm).
- Release high pressure charge port pipe from bracket.
- Remove bolt securing high pressure charge port pipe at union to
high pressure condenser / chiller pipe (torque 8 Nm).
Caution: Plug pipe connections to prevent ingress of
moisture or dirt.
Caution: Remove and discard O-rings.
- Remove bolts (x2) securing A/C pipe brackets to crossmember and
RH shock tower (torque 6 Nm).
- Release high pressure charge port pipe from brackets (x2).
- Maneuver and remove pipe.
Installation
Installation procedure is the reverse of removal, except for the
following:
Caution: Lubricate new O-rings with clean refrigerant
oil.
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Removal
Recover refrigerant from the vehicle (refer to procedure).
Remove the underhood storage unit (refer to procedure).
Remove the bolt that secures the high pressure pipe to the
Removal
Position the vehicle on a lift, but do not raise it at this
time.
Recover refrigerant from the vehicle (refer to procedure).
Remove the 12V battery (refer to procedure).
Removal
Recover refrigerant from the vehicle (refer to procedure).
Remove the underhood storage unit (refer to procedure).
Disconnect the low pressure temperature transducer connector
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Jacking Procedure
Follow the steps below to lift Model S. Ensure that any
non-Tesla repair facility is aware of these lifting points.
1. Position Model S centrally between the lift posts.
2. If your Model S is equipped with air suspension, it
automatically self-levels, even when power is off (see
Starting the System
Press the emergency stop button to disable HV systems.
Pull out the display/keyboard/trackpad tray.
Press the red power button to turn on the on-board PC.
Follow the onscreen instructions to log in to the system.
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