Tesla Model S Owners & Service Manuals

Tesla Model S: Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / Thermal Management / Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)

Removal

  1. Position the vehicle on a lift, but do not raise it at this time.
  2. Recover refrigerant from the vehicle (refer to procedure).
  3. Remove the 12V battery (refer to procedure).
  4. Remove the bolt that secures the high pressure pipe to the compressor (torque 10 Nm). Caution: Plug pipe connections to prevent ingress of moisture or dirt. Caution: Remove and discard O-rings.
  5. Disconnect the pressure/temperature sensor connector.

    Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)

  6. Release the clip that secures the high pressure pipe to the coolant hose.
  7. Remove the front LH lower wheel arch liner (refer to procedure).
  8. Fold the front LH upper wheel arch liner back, towards the rear of the vehicle for access.
  9. Remove the nuts (x2) that secure the high pressure pipe to the frame rail (torque 6 Nm).

    Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)

  10. Remove the nut that secures the high pressure pipe to the condenser (torque 8 Nm).

    Caution: Plug pipe connections to prevent ingress of moisture or dirt.

    Note: Components have been removed in this graphic to aid clarity.

    Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)

  11. Remove the hose from the front LH wheel well.
Installation

Installation procedure is the reverse of removal, except for the following:

Caution: Lubricate new O-rings with clean refrigerant oil.

    READ NEXT:

     Pipe - Low Pressure - Charge Port (Remove and Replace)

    Removal Recover refrigerant from the vehicle (refer to procedure). Remove the underhood storage unit (refer to procedure). Disconnect the low pressure temperature transducer connector

     Pipe - High Pressure - Charge Port (Dual Motor) (Remove and Replace)

    Warning: If the 12V power supply is disconnected, do not attempt to open any doors with door glass in closed position. Failure to follow this instruction could result in door glass shat

     Pipe - High Pressure - Gas Cool to Sub-Cool Condenser (Remove and Replace)

    Removal Recover refrigerant from the vehicle (refer to procedure) Remove front aero shield panel (refer to procedure) Remove nuts (x2) securing inboard air conditioning link pipe to

    SEE MORE:

     Front Drive Unit (From Below) (Remove and Install) - Removal

    Special tools required for this procedure: Supplier Part Number Description Bosch FMG-750 Transmission Jack 750 Kg Europe only

     Steering Rack (Dual Motor) (Remove and Replace)

    Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle. Removal Remove the front subframe (refer to procedure). Remove the bolts (x2) that secure the steering rack assembly to the subframe (torque 17

    © 2019-2025 Copyright www.tesms.org