Tesla Model S Owners & Service Manuals

Tesla Model S: Vacuum Pump (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / Brakes / Vacuum Pump (Remove and Replace)

Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle.

Removal

  1. Remove the underhood storage unit (refer to procedure).
  2. Release the locking ring that secures the vacuum hose to the pump. Disconnect the hose from the vacuum pump.
  3. Disconnect the harness connector from the vacuum pump.

    Vacuum Pump (Remove and Replace)

  4. Release the clips (x2) that secure the vacuum pump harness and connector to the vacuum pump mounting bracket.
  5. Remove the bolt that secures the vacuum pump to the vacuum pump mounting bracket (torque 10 Nm).

    Vacuum Pump (Remove and Replace)

  6. Release the vacuum pump from the vacuum pump mounting bracket and remove it from the vehicle.
Installation

Installation procedure is the reverse of removal, except for the following:

  1. Ensure that the brake booster operates correctly before driving the vehicle.
  2. Ensure that the NVH foam is correctly installed and secured to the vacuum pump.

Note: Incorrectly installed or missing NVH foam can result in excessive noise when the pump is operating.

    READ NEXT:

     Bracket - Vacuum Pump (Remove and Replace)

    Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle. Removal Remove the front skid plate (ref

     Reservoir - Master Cylinder (Remove and Replace)

    Removal Remove the master cylinder and reservoir assembly (refer to procedure). Release the reservoir to master cylinder fixing lugs (x4). Release the reservoir

     Brake Lines - Booster to ABS (Dual Motor) (RHD) (Remove and Replace)

    Removal Recover the A/C refrigerant from the vehicle (refer to procedure). Remove the 12V battery bracket beam (refer to procedure). Release the fasteners (x2) that

    SEE MORE:

     Motor - Fan assembly - HVAC (Remove and Replace)

    Removal Power the passenger seat fully rearward for access. Remove the passenger footwell closing trim (refer to procedure). Disconnect the fan harness connector and position the harness aside. Remove the screw that secures the heating duct to the HVAC assembly (torq

     Location of Airbags

    Airbags are located in the approximate areas shown below. Airbag warning information is printed on the sun visors. Model S is equipped with an airbag and lap/shoulder belt at both front seating positions. The airbag is a supplemental restraint at those seating positions. All occupants, including

    © 2019-2025 Copyright www.tesms.org