Tesla Model S Owners & Service Manuals

Tesla Model S: Vacuum Pump (Remove and Replace)

Tesla Model S (2012-2025) Service Manual / Brakes / Vacuum Pump (Remove and Replace)

Warning: If the vehicle has air suspension, activate "Jack" mode on the touchscreen before raising and supporting the vehicle.

Removal

  1. Remove the underhood storage unit (refer to procedure).
  2. Release the locking ring that secures the vacuum hose to the pump. Disconnect the hose from the vacuum pump.
  3. Disconnect the harness connector from the vacuum pump.

    Vacuum Pump (Remove and Replace)

  4. Release the clips (x2) that secure the vacuum pump harness and connector to the vacuum pump mounting bracket.
  5. Remove the bolt that secures the vacuum pump to the vacuum pump mounting bracket (torque 10 Nm).

    Vacuum Pump (Remove and Replace)

  6. Release the vacuum pump from the vacuum pump mounting bracket and remove it from the vehicle.
Installation

Installation procedure is the reverse of removal, except for the following:

  1. Ensure that the brake booster operates correctly before driving the vehicle.
  2. Ensure that the NVH foam is correctly installed and secured to the vacuum pump.

Note: Incorrectly installed or missing NVH foam can result in excessive noise when the pump is operating.

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