Tesla Model S: Master Charger - RH - 2nd Generation (Remove and Replace)
Tesla Model S (2012-2024) Service Manual / High Voltage System / Master Charger - RH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
- Installation, Configuration, and Coolant Purge
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Master Charger - RH - 2nd Generation (Remove and Replace) - Removal
Note: This procedure describes how to remove and install
the 2nd generation master charger. If the vehicle is equipped with a
1st generation master charger, refer to procedure 44100202 (refer
Installation, Configuration, and Coolant Purge
Fully clean the area before installing the new charger.
Note: Have an assistant hold up the front of the HVJB
20-30 mm until the coolant hoses have been secured to the
charger.
DCDC Converter - 1st Generation (Remove and Replace)
Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
SEE MORE:
Mount - Front Drive Unit - RH (Remove and Replace) - Installation
Installation
Use alcohol wipes to clean the mating surfaces between the RH
drive unit mount and drive unit.
Place a shear plate on the outboard side of the drive unit mount
so that the shear plate bolt holes align with the motor mount bolt
holes.
Cau
Pipe - High Pressure - Charge Port (Remove and Replace)
Removal
Recover refrigerant from the vehicle (refer to procedure)
Remove underhood storage unit (refer to procedure)
Remove nut securing pipe retaining plate to evaporator TXV
(torque 22 Nm).
Remove bolt securing A/C pipe bracket to cross-brace (torque 6
Nm).
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