Tesla Model S: Front Drive Unit (From Below) (Remove and Install) -
Installation
Installation
Installation procedure is the reverse of removal,
except for the following:
-
Use alcohol wipes to clean the mating surfaces between the RH
motor mount and drive unit.
-
When securing the motor to the mounts, use the shim tools to
ensure that there is sufficient clearance:
-
Attach the 15 mm ratchet tool to a torque wrench.
Caution: Ensure
that the ratchet tool is 90 degrees perpendicular to the
handle of the torque wrench when using the tool.
-
Position the 3 shim tools between the RH motor mount and
body.

-
Install the bolts (x4) that secure the motor to the RH mount
in the order shown (torque 75 Nm).
Note: Use the
ratchet tool to fully tighten the first and fourth bolt.
-
Install the bolts (x3) that secure the motor to the LH mount
(torque 38 Nm).
-
When installing the driveshaft into the drive unit:
- Ensure that the
opening of the snap ring is facing towards the bottom of the
drive unit.
- Do not damage or
displace the oil seal.
- Verify that the
driveshaft is fully seated by carefully pushing it into the
drive unit until there is an audible "click" from the snap
ring.
-
Recharge the AC system.
-
Fill the drive unit with the correct amount of proper fluid:
Note:
-
Use the fluid specified in
General Information >
Fluids and Capacities >
Fluids .
-
Use the amount specified in
General Information >
Fluids and Capacities >
Fluid Capacities .
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Special tool required for this procedure:
Supplier
Part Number
Description
Warning: If the 12V power supply is disconnected, do
not attempt to open any doors with door glass in closed position.
Failure to follow this instruction could result in door glass
shat
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The charge port latch is unable to secure the charge cable in the charge port
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detected. If the latch is not engaged, AC charging (for example, charging with a
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Connector) will be limited to
Removal
Note: Before beginning
this procedure, prepare a covered surface or workbench to
support the moving glass after it is removed from the vehicle.
Fully open the panoramic moving glass.
Remove and discard the mounting screws (x4)
that s