Tesla Model S: Brake Sensor Cluster - ESC (Remove and Replace)
Tesla Model S (2012-2025) Service Manual / Brakes / Brake Sensor Cluster - ESC (Remove and Replace)
Removal
- Remove center console assembly (refer to procedure)
-
Disconnect wiring harness connector.
- Carefully cut acoustic padding covering ESC sensor.
-
Peel back acoustic padding to expose ESC
module.
-
Remove nuts (x2) securing ESC module to body
(torque 6 Nm).
-
Remove ESC module.
Installation procedure is the reverse of removal, except for the following:
- Position the acoustic padding over the ESC module and secure the edges with tape.
- If the vehicle is not running the latest firmware, run the "Vehicle Firmware Update" procedure.
- If the vehicle is running the latest firmware, run the "Firmware Redeploy" procedure.
- In Toolbox, perform the Stability Control (ESP) Program.
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Warning: Only technicians who have been trained in High
Voltage Awareness are permitted to perform this procedure. Proper
personal protective equipment (PPE) and insulating HV gloves with a
minimum rating of class 00 (500V) must be worn any time a high
voltage cable is handled. Refer
Raise Vehicle - 2 Post Lift
Warning: "Jack mode" must be activated on vehicles with air
suspension before lifting the vehicle. Failure to do this might lead
to suspension damage and could cause serious personal injury.
Note: Vehicles with air suspension might need the
suspension to be set to "High" or "Very High"
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