Tesla Model S: Door Assembly - Front - LH (Remove and Replace)
Removal
- Position vehicle with clear access to door assembly.
- Remove sill panel trim (refer to procedure)
- Disconnect door harness connectors (x3) from dash wiring
harness.
- Support door on stand.
Caution: Take care not to damage component(s).
- Mark installed positions of hinge to 'A' pillar to aid
installation.
- Remove bolts (x6) securing door hinges to body (torque 31 Nm).
Note: Components have been removed in this graphic
to aid clarity.
- With assistance release harness grommet from 'A' post.
- Carefully withdraw door wiring harness.
Caution: Take care not to damage component(s).
- Remove door and position aside to prevent damage.
Caution: Protect exterior paint surfaces during this
procedure.
Installation
- Installation procedure is the reverse of removal, except
for the following:
- Install door and set hinges to witness marks. Check door
alignment, adjust if required.
READ NEXT:
Removal
Remove front door trim panel (refer to procedure)
Remove screws (x2) securing door latch assembly to reinforcement
(torque 10 Nm).
Removal
Remove the rear seat cushion frame (refer to procedure).
Remove the rear sill trim panel (refer to procedure).
Release the carpet and sound insulation from the rear seat
m
Removal
Open door.
Remove countersunk screws (x2) securing striker plate to 'B'
pillar (torque 22 Nm).
Note: Note installed position of components before
removal.
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To remove any strain on the cable, re-insert the charge cable fully into the
charge port inlet. Try again to unlatch the
charge cable.
If the charge cable
Removal
Remove the top pad for access to the mesh grille (refer to
procedure)
Remove the defrost mesh grille.
Installation
Installation procedure is the reverse of removal.
When installing the new mesh grille, ensure that all 4 retaining
cli